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Artificial intelligence with neural networks in optical measurement and inspection systems

Künstliche Intelligenz mit neuronalen Netzen in optischen Mess- und Prüfsystemen
  • Michael Heizmann

    Michael Heizmann is Professor of Mechatronic Measurement Systems at the Institute of Industrial Information Technology at the Karlsruhe Institute of Technology. His research areas include machine vision, image processing, image and information fusion, measurement technology, machine learning, artificial intelligence and their applications in industry.

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    , Alexander Braun

    Alexander Braun is Professor of Physics at the University of Applied Sciences in Düsseldorf. Formerly he was responsible for the optical quality of mass produced ADAS cameras at a Tier 1. His research areas focus on physical-realistic simulation of camera systems for ADAS/AD, numerical accuracy and fundamental limits of optical models, computer vision and machine learning, and optical metrology.

    , Markus Hüttel

    Markus Hüttel was Head of the Department Machine Vision and Signal Processing at the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA) from 2008 until his retirement in 2019. His area of expertise includes machine vision, image processing, image based metrology, machine learning and their application in industrial sectors.

    , Christina Klüver

    Christina Klüver is a private lecturer of Soft Computing at the Institute of Computer Science and Business Administration at the University of Duisburg-Essen. Her research areas include methods of Artificial Intelligence and Artificial Life for the analysis of complex systems.

    , Erik Marquardt

    Erik Marquardt studied electrical engineering at RWTH Aachen University. There he did his doctorate on an optical measurement system. He worked in industry for 15 years, mainly in machine vision companies, before joining the Association of German Engineers (Verein Deutscher Ingenieure e.V., VDI) in 2012. Since then he has been working with experts in technical committees on the development of VDI standards for optical measurement systems and additive manufacturing.

    , Michael Overdick

    Michael Overdick is responsible for the Technology Management at SICK AG, a supplier of sensors and sensor systems for the entire field of industrial automation. Until 2009 he was in charge of the research activities of Philips in the field of medical X-ray imaging, comprising all components of the imaging chain including the medical image processing.

    and Markus Ulrich

    Markus Ulrich is Professor of Machine Vision Metrology at the Institute of Photogrammetry and Remote Sensing at the Karlsruhe Institute of Technology. Until 2020, he was head of the research team at MVTec Software GmbH. His research areas include machine vision, close-range photogrammetry, image processing, machine learning and their applications in industry.

Abstract

Optical measuring and inspection systems play an important role in automation as they allow a comprehensive and non-contact quality assessment of products and processes. In this field, too, systems are increasingly being used that apply artificial intelligence and machine learning, mostly by means of artificial neural networks. Results achieved with this approach are often very promising and require less development effort. However, the supplementation and replacement of classical image processing methods by machine learning methods is not unproblematic, especially in applications with high safety or quality requirements, since the latter have characteristics that differ considerably from classical image processing methods. In this paper, essential aspects and trends of machine learning and artificial intelligence for the application in optical measurement and inspection systems are presented and discussed.

Zusammenfassung

Optische Mess- und Prüfsysteme spielen in der Automatisierung eine wichtige Rolle zur Qualitätsbewertung von Produkten und Prozessen. Auch hier kommen zunehmend Systeme zum Einsatz, die künstliche Intelligenz und maschinelles Lernen, meist mittels künstlicher neuronaler Netze, anwenden. Die mit diesem Ansatz erzielten Ergebnisse sind oft sehr vielversprechend und erfordern weniger Entwicklungsaufwand. Die Ergänzung und Ablösung klassischer Bildverarbeitung durch Methoden des maschinellen Lernens ist jedoch insbesondere bei Anwendungen mit hohen Sicherheits- oder Qualitätsanforderungen nicht unproblematisch, da letztere Eigenschaften aufweisen, die sich von klassischen Bildverarbeitungsmethoden erheblich unterscheiden. In diesem Beitrag werden wesentliche Aspekte und Trends des maschinellen Lernens und der künstlichen Intelligenz für den Einsatz in optischen Mess- und Inspektionssystemen vorgestellt und diskutiert.

About the authors

Michael Heizmann

Michael Heizmann is Professor of Mechatronic Measurement Systems at the Institute of Industrial Information Technology at the Karlsruhe Institute of Technology. His research areas include machine vision, image processing, image and information fusion, measurement technology, machine learning, artificial intelligence and their applications in industry.

Alexander Braun

Alexander Braun is Professor of Physics at the University of Applied Sciences in Düsseldorf. Formerly he was responsible for the optical quality of mass produced ADAS cameras at a Tier 1. His research areas focus on physical-realistic simulation of camera systems for ADAS/AD, numerical accuracy and fundamental limits of optical models, computer vision and machine learning, and optical metrology.

Markus Hüttel

Markus Hüttel was Head of the Department Machine Vision and Signal Processing at the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA) from 2008 until his retirement in 2019. His area of expertise includes machine vision, image processing, image based metrology, machine learning and their application in industrial sectors.

Christina Klüver

Christina Klüver is a private lecturer of Soft Computing at the Institute of Computer Science and Business Administration at the University of Duisburg-Essen. Her research areas include methods of Artificial Intelligence and Artificial Life for the analysis of complex systems.

Erik Marquardt

Erik Marquardt studied electrical engineering at RWTH Aachen University. There he did his doctorate on an optical measurement system. He worked in industry for 15 years, mainly in machine vision companies, before joining the Association of German Engineers (Verein Deutscher Ingenieure e.V., VDI) in 2012. Since then he has been working with experts in technical committees on the development of VDI standards for optical measurement systems and additive manufacturing.

Michael Overdick

Michael Overdick is responsible for the Technology Management at SICK AG, a supplier of sensors and sensor systems for the entire field of industrial automation. Until 2009 he was in charge of the research activities of Philips in the field of medical X-ray imaging, comprising all components of the imaging chain including the medical image processing.

Markus Ulrich

Markus Ulrich is Professor of Machine Vision Metrology at the Institute of Photogrammetry and Remote Sensing at the Karlsruhe Institute of Technology. Until 2020, he was head of the research team at MVTec Software GmbH. His research areas include machine vision, close-range photogrammetry, image processing, machine learning and their applications in industry.

Acknowledgment

The authors would like to thank Matthias Günther, Günther Hasna and Ralf Lay for their contribution to the VDI status report “Machine Learning” [18], which is an essential basis for this contribution.

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Received: 2020-02-02
Accepted: 2020-04-07
Published Online: 2020-06-02
Published in Print: 2020-06-25

© 2020 Walter de Gruyter GmbH, Berlin/Boston

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