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  • 1
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 354-357 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: A 20vol.%SiCw/ZK51A Mg-based composite was fabricated by the process of semi-solidextrusion directly following liquid infiltration. The microstructure and mechanical properties of thecomposite were investigated in comparison with its squeeze cast and hot extruded counterpart. Theresults showed that, by semi-solid extrusion, the SiC whiskers were well aligned and microstructuredefects associated with the casting technology were eliminated. In addition, as compared with theconventional hot extrusion, the damage to the SiC whiskers during semi-solid extrusion wasreduced significantly. Consequently, the composite fabricated by the semi-solid extrusion presentedthe best whisker reinforcing effect, with its elastic modulus, 0.2% offset yield strength, and ultimatetensile strength achieving 82.5GPa, 383.6MPa, and 431.8MPa respectively
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  • 2
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 725-729 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: In this paper the authors propose a new technology for high volume fraction ceramic/metalcomposites—pseudo-semi-solid thixoforging, based on metal semi-solid process combing withtraditional powder metallurgy technology, and explain the differences with other technologies andcharacters in detail. At the same time the authors prepare the cup shells with high volume fractionAl2O3/Al composite by this technology. It proves that it is feasible for the high volume fractionceramic/metal composites forming through metallographic analyses and three-point bending tests.The results show that the tough strength and degree of hardness of the samples with certain plasticityare high. It will play a very big role in accelerating the ceramics composites and high melt pointmaterials being used in more fields and tamp the foundation for further studies of this technology
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  • 3
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 530-533 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: Mechanical behavior of processed AZ91D magnesium alloy by equal channel angularextrusion during semi-solid isothermal compression was investigated using semi-solid isothermalcompression test. The results show that there are four stages, drastic increase of true stress, drasticfalling of true stress, steady stage and increase of true stress. With the increase of holding time ordeformation temperature, required true stress for obtaining same true strain falls evidently and peakstress and steady stress also fall in true stress-strain curve. With increasing strain rate, steady stressalso increase. Peak stress will increase or decrease with the sudden increase or fall of strain rate.During semi-solid isothermal compression, plastic deformation of semi-solid billet mainly dependson plastic deformation of solid phases and their rotation and sliding. Coarse grains occur in upperposition adjacent to compression die’s surface and fine grains occur in the central and free surfacepositions of billets
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  • 4
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 149-154 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: There have been five academic conferences organized by the chairman of semi-solidprocessing academic committee, Prof. Shoujing Luo, in China since 2000. Based on theachievements of the five academic conferences, six aspects of research progress of semi-solidprocessing in China will be discussed here by the authors, which includes the research onfundamental theories of semi-solid processing, that is, theories of high-pressure solidification,plastic deformation densification and rheological filling; the research on technological theories ofsemi-solid processing, that is, theories of preparation of semi-solid slurries or billets and theirspheroidization, theories of thixoforging and controlling of technological parameters, theories ofdouble controlling of semi-solid die casting and semi-solid die forging and their numericalsimulation; the research on characterization of semi-solid metal and their design; the applicationpresent status and potential prediction of semi-solid processing; present status of academicorganization, academic communication and cultivating persons and the differences between theother countries and China. The research results show that China is a large country for metalprocessing, but China isn’t a strong in metal processing. As with other processing technologies,under the support the government foundations and other funds, more research work should be donein semi-solid processing and originality innovation and key technologies on preparation semi-solidslurries or billets and forming must be completely successfully in order to improve the competitivepowder of semi-solid processing. It is should be noted that semi-solid processing will become aimportant forming method of simple, high efficient, low cost and good quality in the fields ofmaterials processing
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  • 5
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 267-270 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: The thixoforging process in which magazine plates of AZ91D magnesium alloy werethixoforged in semi-solid state using semi-solid billets prepared by common SIMA method and newSIMA method was investigated. The results show that the pressure has a great influence on thesemi-solid billet’s ability to fill die’s cavity. When the pressure is 500KN, the semi-solid billet can’tfill the die’s cavity completely. When the pressure is 2000KN, the semi-solid billet can fill the die’scavity completely. Room temperature mechanical properties, such as yield strength of 201.4MPa,ultimate tensile strength of 321.8MPa and elongation of 15.3%, can be obtained successfully whenthe technological parameters, including pressure of 200KN, die preheating temperature of 723K,holding for 20min at 818K, are satisfied. Comparing with common SIMA, mechanical properties ofroom temperature and high temperature at 373K[removed info]are enhanced heavily
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  • 6
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 279-283 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: ZK60-RE is a kind of high strength magnesium alloy. Here, starting materials are castingZK60-RE magnesium alloy and ZK60-RE magnesium alloy extruded by equal channel angularextrusion (ECAE), reheating to semi-solid state and studied on their partial remeltingmicrostructures by means of microscope. The results show that ZK60-RE magnesium alloyextruded by ECAE are much finer and lead to the formation of spheroids quite rapidly while REelements modified casting need a little longer time. At the same time, the mechanical properties oftwo kinds of ZK60-RE magnesium alloys are given. To do that, we want to find better magnesiumalloys with high mechanical properties and good thixotropy, which adapt to semi-solid process toform the high quality complex component one time
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  • 7
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 643-647 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: Thixotropy is the most important characteristic of semi-solid materials, and it is decidedby the variation of microstructure during action of handling. In this paper, for the sake of theindustrial thixoforming and numerical simulation, microstructure and stress variation of semisolidmagnesium alloys during isothermal compression is researched. Here, samples are heated to thedesired temperature in the empty space with various holding times and compressed horizontally.Stress–strain curves during compression can be given directly by the experimental computer, andeach of curves show a peak stress in a small strain and then decrease rapidly, which originallybecause of the thixotropy of semisolid materials. Moreover, thixotropy of semisolid magnesiumalloys is clearer with the evolution of microstructures including agglomeration and deagglomerationof solid particles and the moving way of liquid at different places and strain under differentconditions. Microstructures during isothermal compression show that the deagglomeration of solidparticles increase with increasing the strain rate, therefore, the thixotropy of semisolid magnesiumalloys increases. However, when solid volume fractions are lower, the agglomeration of solidparticles doesn’t change obviously with increase or decrease factors, meaning that the thixotropy issmaller. Relationships between thixotropy and microstructure at other different conditions are alsogiven according to the experiments and analysis
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  • 8
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 593-598 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: In the present paper, the precision forging of an impeller was studied by means ofnumerical simulation and test forming. Based on the structure and dimension of the impeller, thecombination structure was used in the forging die to obtain the extrusion deformation. The formingprocesses were simulated with DEFORM-3D for different billet dimensions and processingparameters. The parameters, which could ensure the forming quality of the impeller, were determinedby the calculations and analysis. The die structure and the billet dimensions were determinedaccording to the simulation results, and the forging die was designed and manufactured. The billetwith semi-solid microstructure was produced by means of the direct heating-isothermal treatment.The forming was conduced in an YX-315F hydraulic press, and the precision forgings of the impellerwere produced successfully. Both of the simulation and the forming test show that the impellerforging can be formed with the combination structure die and the extruding forming stalesatisfactorily. The ideal parameters to produce the precision forgings of the impeller are: billettemperature at 625ºC, die temperature at 450ºC and punch speed at 20mm/s. Under these conditions,forgings of the impeller can be produced with plump blades, smooth outer surface, and good flowline. This can match the requirements of the precision forging of impellers
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  • 9
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 116-117 (Oct. 2006), p. 132-135 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: By using equal channel angular extrusion (ECAE) as strain induced step in strain inducedmelt activated (SIMA) and completing melt activated step by using semi-solid isothermal treatment, anew SIMA method is introduced firstly. The results show that semi-solid billet with highly spheroidaland homogeneous grains with the average grain size of 20μm can be prepared by new SIMA method.High mechanical properties, such as ultimate tensile strength of 321.8MPa and elongation of 15.2%are obtained in magazine plate components thixoforged using semi-solid billet prepared by newSIMA
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  • 10
    Electronic Resource
    Electronic Resource
    s.l. ; Stafa-Zurich, Switzerland
    Solid state phenomena Vol. 141-143 (July 2008), p. 623-628 
    ISSN: 1662-9779
    Source: Scientific.Net: Materials Science & Technology / Trans Tech Publications Archiv 1984-2008
    Topics: Physics
    Notes: In this paper, thixoforging of a magazine plate made of AZ91D magnesium alloy wereinvestigated by means of numerical simulation and experiments. Numerical simulation results showthat with increasing punch displacement, local bending, formation of a concave shell part and bulkplastic deformation occurs in billet continuously. Equivalent strain and stress increase and thetemperature of the semi-solid billet decreases. When the temperature of the semi-solid billet or thedie temperature is elevated, equivalent stain and stress decrease. Optimal technological parameterssuch as a billet temperature of 545°C, die temperature of 450°C and punch velocity of 15 mm/swere obtained by numerical simulation. Experimental results demonstrate that magazine plates withhigh mechanical properties such as tensile strength of 316.8 MPa, yield strength of 228.3 MPa andelongation of 12.6 % can be manufactured successfully when the optimal technological parametersselected according to the results of numerical simulation are applied
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