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  • MDPI AG  (4)
  • Zhu, Zhiwei  (4)
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  • MDPI AG  (4)
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  • 1
    Online Resource
    Online Resource
    MDPI AG ; 2021
    In:  Journal of Manufacturing and Materials Processing Vol. 5, No. 2 ( 2021-06-07), p. 58-
    In: Journal of Manufacturing and Materials Processing, MDPI AG, Vol. 5, No. 2 ( 2021-06-07), p. 58-
    Abstract: This paper reports on a dual-axial tool servo diamond turning method for the one-step fabrication of hierarchical micro-nano-structured surfaces. With respect to the dual-axial servo motion (XZ), the z-axis motion can generate the primary surface with a complex shape, and the x-axis motion is used to synchronously form the secondary structure via controlling the residual tool marks. The toolpath determination algorithm for the developed turning method is described in detail, and the effect of the machining parameters on the basic feature and sizes of the generated secondary structures is investigated through conducting the numerical simulation for both toolpath and surface generation. The simulation result indicates that the additional x-axial motion is effective for the deterministic generation of a variety of secondary structures. Finally, taking advantage of an ultra-precision lathe with a self-developed tri-axial FTS, a hierarchical surface with high accuracy is practically generated.
    Type of Medium: Online Resource
    ISSN: 2504-4494
    Language: English
    Publisher: MDPI AG
    Publication Date: 2021
    detail.hit.zdb_id: 2911715-X
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  • 2
    Online Resource
    Online Resource
    MDPI AG ; 2023
    In:  Photonics Vol. 10, No. 7 ( 2023-07-17), p. 829-
    In: Photonics, MDPI AG, Vol. 10, No. 7 ( 2023-07-17), p. 829-
    Abstract: Due to their excellent performance, superhydrophobic materials have received a lot of attention and research in friction reduction and wear resistance. However, the effect of different contact angles of superhydrophobicity on friction and wear properties has not been thoroughly studied. In this paper, a nanosecond pulsed laser was used to realize the preparation of a superhydrophobic nickel surface, which indeed reduced the coefficient of friction but also increased the wear volume when compared to the unprocessed surface. As the contact angle of the superhydrophobic nickel surface increased, the coefficient of friction gradually increased, and the wear volume decreased gradually in superhydrophobic nickel surfaces. When the laser energy density was 1 J/cm2, the contact angle was 150.3° and the minimum friction coefficient was 0.4. However, when the laser energy density was 50 J/cm2, the maximum contact angle was 156.4° and the minimum wear volume was 4.23 × 107 μm3. The friction direction also influenced the tribological properties of the superhydrophobic-textured surface. This method makes it possible to process superhydrophobic surfaces with more suitable friction and wear properties.
    Type of Medium: Online Resource
    ISSN: 2304-6732
    Language: English
    Publisher: MDPI AG
    Publication Date: 2023
    detail.hit.zdb_id: 2770002-1
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  • 3
    In: Actuators, MDPI AG, Vol. 9, No. 2 ( 2020-04-12), p. 28-
    Abstract: In this paper, a voice coil motor (VCM) actuated fast tool servo (FTS) system is developed for diamond turning. To guide motions of the VCM actuator, a crossed double parallelogram flexure mechanism is selected featuring totally symmetric structure with high lateral stiffness. To facilitate the determination of the multi-physical parameters, analytical models of both electromagnetic and mechanical systems are developed. The designed FTS with balanced stroke and natural frequency is then verified through the finite element analysis. Finally, the prototype of the VCM actuated FTS is fabricated and experimentally demonstrated to achieve a stroke of ±59.02 μm and a first natural frequency of 253 Hz. By constructing a closed-loop control using proportional–integral–derivative (PID) controller with the internal-model based resonant controller, the error for tracking a harmonic trajectory with ±10 μm amplitude and 120 Hz frequency is obtained to be ±0.2 μm, demonstrating the capability of the FTS for high accuracy trajectory tracking.
    Type of Medium: Online Resource
    ISSN: 2076-0825
    Language: English
    Publisher: MDPI AG
    Publication Date: 2020
    detail.hit.zdb_id: 2682469-3
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  • 4
    Online Resource
    Online Resource
    MDPI AG ; 2022
    In:  Actuators Vol. 11, No. 10 ( 2022-09-29), p. 276-
    In: Actuators, MDPI AG, Vol. 11, No. 10 ( 2022-09-29), p. 276-
    Abstract: Taking advantage of the concurrent stretching and bending property of corrugated flexure hinges, a sinusoidal corrugated flexure linkage was proposed and applied for the construction of a corrugated dual-axial mechanism with structural symmetry and decoupled planar motion guidance. Castigliano’s second theorem was employed to derive the complete compliance for a basic sinusoidal corrugated flexure unit, and matrix-based compliance modeling was then applied to find the stiffness of the sinusoidal corrugated flexure linkage and the corrugated dual-axial mechanism. Using established analytical models, the influence of structural parameters on the stiffness of both the corrugated flexure linkage and the dual-axial mechanism were investigated, with further verification by finite element analysis, with errors less than 20% compared to the analytical results for all cases. In addition, the stiffness of the corrugated flexure mechanism was practically tested, and its deviation between practical and analytical was around 7.4%. Further, the feasibility of the mechanism was demonstrated by successfully applying it for a magnetic planar nanopositioning stage, for which both open-loop and closed-loop performances were systematically examined. The stage has a stroke around 130 μm for the two axes and a maximum cross-talk less than 2.5%, and the natural frequency is around 590 Hz.
    Type of Medium: Online Resource
    ISSN: 2076-0825
    Language: English
    Publisher: MDPI AG
    Publication Date: 2022
    detail.hit.zdb_id: 2682469-3
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