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  • Li, Jing  (5)
  • Zhu, Yongwei  (5)
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  • 1
    Online Resource
    Online Resource
    MDPI AG ; 2022
    In:  Electronics Vol. 11, No. 4 ( 2022-02-18), p. 637-
    In: Electronics, MDPI AG, Vol. 11, No. 4 ( 2022-02-18), p. 637-
    Abstract: Materials such as stainless steel, cemented carbide, metal matrix composites, etc., usually require combinations of multiple machining, due to their high hardness, high wear resistance, and other mechanical properties. Ultrasonic combined electro-machining (UCEM) is the preferred solution for the efficient machining of high hardness and high toughness products. However, the machining can deviate from the expected values for factors such as physical and chemical complexity and variability, as well as tool head wear, which can make it difficult to keep the process stable, thus leading to a decrease in machining efficiency. To address the above problems, this study constructed and optimized a UCEM detection and control system based on an analysis of the mutual coordination mechanism of each effects of combined machining, and proposed a machining short-circuit avoidance method based on inter-pulse voltage detection that can avoid the irreversible harm caused by the high current generated during electrode short-circuiting in electrolytic machining. This method could be of great value and significance in preventing workpiece burns and improving machining quality.
    Type of Medium: Online Resource
    ISSN: 2079-9292
    Language: English
    Publisher: MDPI AG
    Publication Date: 2022
    detail.hit.zdb_id: 2662127-7
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  • 2
    Online Resource
    Online Resource
    MDPI AG ; 2023
    In:  Sensors Vol. 23, No. 7 ( 2023-04-04), p. 3741-
    In: Sensors, MDPI AG, Vol. 23, No. 7 ( 2023-04-04), p. 3741-
    Abstract: In order to improve the surface forming quality and machining efficiency of composite materials and reduce tool wear, a two-dimensional rotary ultrasonic combined electro-machining (2DRUEM) technology with low electrical conductivity and low current density was proposed in this study. Additionally, a gap detection unit of the machining system was designed with the integration of grinding force and gap current, and the average errors and maximum errors of the model were 5.61% and 12.08%, respectively, which were better than single detection. Furthermore, the machining parameters were optimally selected via NSGA-II, and the maximum machining surface roughness error was 5.9%, the maximum material removal rate error was 5.5%, and the maximum edge accuracy error was 8.9%, as established through experiments.
    Type of Medium: Online Resource
    ISSN: 1424-8220
    Language: English
    Publisher: MDPI AG
    Publication Date: 2023
    detail.hit.zdb_id: 2052857-7
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  • 3
    In: Materials, MDPI AG, Vol. 15, No. 2 ( 2022-01-14), p. 617-
    Abstract: Ultrasonic vibration-composited electrolysis/electro-discharge machining technology (UE/DM) is effective for machining particulate-reinforced metal matrix composites (MMCs). However, the vibration of the tool or workpiece suitable for holes limits the application of UE/DM. To improve the generating machining efficiency and quality of flat and curved surfaces, in this study, we implemented two-dimensional ultrasonic vibration into UE/DM and constructed a novel method named two-dimensional ultrasonic vibration-composited electrolysis/electro-discharge machining (2UE/DM). The influence of vibration on the performance of 2UE/DM compared to other process technologies was studied, and an orthogonal experiment was designed to optimize the parameters. The results indicated that the materiel remove rate (MRR) mainly increased via voltage and tool vibration. The change current was responsible for the MRR in the process. Spindle speed and workpiece vibration were not dominant factors affecting the MRR; the spindle speed and tool and workpiece vibration, which reduced the height difference between a ridge and crater caused by abrasive grinding, were responsible for surface roughness (Ra) and form precision (δ). Additionally, the optimized parameters of 1000 rpm, 3 V, and 5 um were conducted on MMCs of 40 SiCp/Al and achieved the maximum MRR and minimum Ra and δ of 0.76 mm3/min, 3.35 um, and 5.84%, respectively. This study’s findings provide valuable process parameters for improving machining efficiency and quality for MMCs of 2UE/DM.
    Type of Medium: Online Resource
    ISSN: 1996-1944
    Language: English
    Publisher: MDPI AG
    Publication Date: 2022
    detail.hit.zdb_id: 2487261-1
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  • 4
    In: Materials, MDPI AG, Vol. 16, No. 7 ( 2023-03-28), p. 2703-
    Abstract: This study proposes the mechanism of two-dimensional ultrasonic assisted grinding- electrolysis-discharge generating machining (2UG-E-DM). It analyzed the influence of vibration directions on grinding characteristics and surface morphology through the motion simulation of an abrasive. Comparative experiments with different vibration directions verified the effect of ultrasonic assistance on the weakening of the grinding force, the widening of the surface pits, and the leveling of the surface morphology of SiCp/Al composites. Simulation analysis of a single abrasive particle verified the test results. The results of machining tests at different amplitudes showed that as the workpiece and tool amplitude increased, the grinding force of the normal force decreased faster than that of the tangential force. The effect of surface electrolysis discharge machining was significant, and the number of exposed particles increased, but the residual height of the surface and the surface roughness were reduced by vibration grinding. When the two-dimensional amplitude was increased to 5 μm, the axial and tangential vibrations increased the grinding domain, and the dragging and rolling of the reinforced particles significantly reduced the surface roughness, which obtained good surface quality.
    Type of Medium: Online Resource
    ISSN: 1996-1944
    Language: English
    Publisher: MDPI AG
    Publication Date: 2023
    detail.hit.zdb_id: 2487261-1
    Location Call Number Limitation Availability
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  • 5
    In: Sensors, MDPI AG, Vol. 22, No. 3 ( 2022-01-24), p. 877-
    Abstract: According to the machining characteristics of ceramic-particle-reinforced metal matrix composites, an experimental study on difficult-to-machine materials was carried out by two-dimensional (2D) rotatory ultrasonic combined electrolytic generating machining (RUCEGM), which organically combined an ultrasonic effect with a high-speed rotating tool electrode and electrolysis. After building the one-dimensional (1D) and 2D-RUCEGM systems, the factors influencing the combined machining process were analyzed and the experiments on RUCEGM were conducted to explore the feasibility and advantages of 2D-RUCEGM. The experimental results showed that, compared with 1D-RUCEGM, 2D-RUCEGM had higher accuracy, which increased about 21% and also reduced the machining time. Under certain conditions, the efficiency of 2D-RUCEGM was proportional to the voltage, and the machining efficiency could be enhanced by increasing the feed rate. The inter-electrode voltage detection module used in the experiment could improve the machining stability of the system.
    Type of Medium: Online Resource
    ISSN: 1424-8220
    Language: English
    Publisher: MDPI AG
    Publication Date: 2022
    detail.hit.zdb_id: 2052857-7
    Location Call Number Limitation Availability
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