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  • Gu, Yejun  (1)
  • McDowell, David L  (1)
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    Online Resource
    Online Resource
    IOP Publishing ; 2022
    In:  Modelling and Simulation in Materials Science and Engineering Vol. 30, No. 7 ( 2022-10-01), p. 074001-
    In: Modelling and Simulation in Materials Science and Engineering, IOP Publishing, Vol. 30, No. 7 ( 2022-10-01), p. 074001-
    Abstract: Additively manufactured (AM) metallic materials often comprise as-printed dislocation cells inside grains. These dislocation cells can give rise to substantial microscale internal stresses in both initial undeformed and plastically deformed samples, thereby affecting the mechanical properties of AM metallic materials. Here we develop models of microscale internal stresses in AM stainless steel by focusing on their back stress components. Three sources of microscale back stresses are considered, including the printing and deformation-induced back stresses associated with as-printed dislocation cells as well as the deformation-induced back stresses associated with grain boundaries. We use a three-dimensional discrete dislocation dynamics model to demonstrate the manifestation of printing-induced back stresses. We adopt a dislocation pile-up model to evaluate the deformation-induced back stresses associated with as-printed dislocation cells. The extracted back stress relation from the pile-up model is incorporated into a crystal plasticity (CP) model that accounts for the other two sources of back stresses as well. The CP finite element simulation results agree with the experimentally measured tension–compression asymmetry and macroscopic back stress, the latter of which represents the effective resultant of microscale back stresses of different origins. Our results provide an in-depth understanding of the origins and evolution of microscale internal stresses in AM metallic materials.
    Type of Medium: Online Resource
    ISSN: 0965-0393 , 1361-651X
    Language: Unknown
    Publisher: IOP Publishing
    Publication Date: 2022
    detail.hit.zdb_id: 2001737-6
    SSG: 11
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